The Oakes vacuum casting equipment project was successfully delivered

Today, as the home appliance manufacturing industry moves towards intelligence and precision, the upgrading of core production process equipment is the key to driving product innovation and quality leaps. Recently, the new generation vacuum casting equipment project of Ningbo Aux Electric Co., LTD., which was constructed by our company, has been successfully installed, debugged and accepted, and officially delivered to the customer for production. The success of this project not only marks that our technical strength in the field of high-end intelligent manufacturing equipment has once again been recognized by top market customers, but also highlights our ability to provide customers with full-chain services from solution design to implementation and delivery.

Enhance product consistency: The pouring process must be absolutely precise, eliminating air bubbles, and ensuring that the insulation and sealing quality of core electrical components (such as the stator of the compressor motor) reaches a higher standard.

Improving production efficiency: It is necessary to have an automated and continuous production process to meet its large-scale and fast-paced production demands.

Realize intelligent control: The equipment needs to have data acquisition and monitoring functions to achieve traceability of process parameters and digital management of the production process.

Our solution: Tailor-made, technologically leading

After a thorough understanding of Aux's requirements, we formed a project team composed of senior engineers and tailored a vacuum casting system solution that integrates high vacuum, high precision and full automation for it.

Core highlights of the plan

Ultimate vacuum environment: By adopting a multi-stage vacuum system and unique sealing technology, it can achieve and maintain the ultra-high vacuum degree required by the process in an extremely short time, fundamentally eliminating the formation of bubbles and ensuring the compactness and insulation performance of the castable.

Intelligent and precise metering: Equipped with imported high-precision metering pumps and dynamic viscosity monitoring systems, the proportion control error of A and B two-component materials is less than ±0.5%, and the repeatability accuracy of the pouring volume is as high as ±1%, perfectly meeting the product consistency requirements.

Fully automated process: Integrated six-axis robot loading and unloading system, achieving full-process automation from material preparation, mixing, pouring to cleaning, significantly reducing manual operation intensity and intervention, and increasing production efficiency by more than 30%.

Digital management platform: Equipped with an advanced SCADA data acquisition and monitoring system, it records and stores the process parameters (temperature, vacuum degree, pressure, flow rate, etc.) of each mold product in real time, providing a solid data foundation for product quality traceability and process optimization.

Project execution and delivery: Professional and efficient, mission accomplished

Facing a tight delivery cycle, our project team demonstrated outstanding professional expertise and a spirit of collaboration. From the meticulous site investigation in the early stage, the equipment manufacturing and pre-acceptance within the factory in the middle stage, to the on-site installation and commissioning in the later stage, every link was strictly carried out in accordance with the project management plan. We overcame difficulties such as on-site cross-operation and complex technical coordination, and ultimately ensured the project was completed on time, with quality and within budget, earning high praise from the Aucma project team.