Recently, the large-scale intelligent drying furnace system customized by our company for a well-known client in a certain industry has completed the final debugging and acceptance, and has been officially put into production and use. The successful delivery of this project not only addressed the core pain points of the client in terms of production capacity, energy consumption and quality control, but also, with its operation performance exceeding expectations, became a model work for the intelligent upgrade of the industry.
Customer challenge: Capacity and quality bottlenecks under high demands
Our client is a leading manufacturer of high-performance materials in the industry. With the rapid expansion of its business scale, the original drying equipment can no longer meet the demand and is facing three core challenges:
Capacity bottleneck: Traditional equipment has low drying efficiency and a long production cycle, which seriously restricts the delivery capacity of orders.
Excessive energy consumption: The low thermal energy utilization rate of the equipment and the persistently high operating costs have affected the market competitiveness of the products.
Unstable quality control: Poor accuracy in temperature and humidity control leads to uneven moisture content in the products, making it difficult to ensure batch stability and posing quality risks.
The customer urgently needs a set of efficient, energy-saving and intelligent drying solutions to achieve a comprehensive upgrade of the production line.
Our solution: Tailor-made intelligent drying system
After conducting in-depth research on the client's production process and core demands, the project team proposed a comprehensive solution integrating "intelligence, efficiency and energy conservation"
Precise furnace body design: Utilizing an exclusive turbulent hot air circulation system, it ensures that the temperature uniformity throughout the furnace reaches ±1.5℃, fundamentally guaranteeing the consistency of product drying.
Advanced intelligent control system: Equipped with our company's independently developed PLC intelligent central control system, it can achieve multi-stage precise programming of the drying curve. The customer only needs to press one button to start, and the equipment can automatically complete the entire process, significantly reducing human operation errors.
Efficient energy-saving technology: Integrated waste heat recovery device, which recycles the discharged waste heat, reduces the comprehensive energy consumption by more than 30% compared with the original equipment, bringing significant long-term economic benefits to customers.
Humanized human-machine interface: Equipped with a large-sized touch screen, it can display operating parameters, fault alarms and historical data in real time. The operation is simple and maintenance is convenient.
Project outcomes and customer value: Outstanding performance beyond expectations
After rigorous trial operation and data monitoring, the drying furnace project has delivered a satisfactory performance report:
Efficiency improvement: The drying cycle has been shortened by approximately 40%, fully releasing the customer's production capacity and significantly increasing the on-time delivery rate.
Quality leap: The moisture content control accuracy of the product is as high as 99.8%, and the batch stability has reached the best level in history, greatly enhancing the market reputation of the customer's products.
Cost reduction: Astonishing energy-saving effect, expected to save customers' energy expenses annually, and significantly shorten the investment payback period.
Intelligent operation and maintenance: Remote monitoring and diagnosis functions transform equipment maintenance from "passive response" to "active early warning", reducing unexpected downtime.