large-scale vacuum drying equipment project of the Pharmaceutical Technology Group was successfully delivered

In the fields of high-end manufacturing and biomedicine, the stable operation of every precision device is closely related to the quality of the customer's products and their market reputation. We are well aware of this. Recently, the large-scale intelligent vacuum drying system customized by our company for a well-known domestic pharmaceutical technology group has completed all acceptance procedures and has been officially delivered and put into use.

Customer: A listed pharmaceutical technology group (at the customer's request, a proxy name is used)

Industry: Research and development and production of innovative drug apis

Core challenge

The process is demanding: The material is heat-sensitive, and the temperature control during the drying process must be extremely precise and uniform, with the temperature difference controlled within ±1.5℃.

Efficiency bottleneck: Traditional drying equipment has a long cycle and cannot meet the rapid expansion demands of its new production line.

Compliance requirements: GMP standards must be met. The materials, structure and control system of the equipment must be supported by complete validation documents.

Intelligent requirements: It is necessary to achieve remote monitoring, data recording and traceability, laying the foundation for the construction of digital factories.

Our customized solutions

In response to the high standards and strict requirements of our clients, we formed a special team composed of senior engineers and project managers. We went deep into the clients' production sites and had multiple rounds of communication with their technical teams. Eventually, we provided a comprehensive solution

Precise temperature control system: Utilizing our company's unique multi-channel PID intelligent temperature control technology and a special internal airflow field design of the box, it ensures that the temperature uniformity within the working range is stably maintained within ±1℃, far exceeding customer expectations.

High-efficiency and energy-saving design: Integrating composite heating and condensation technology, it significantly enhances thermal efficiency and shortens the drying cycle by approximately 30%, thus winning valuable market time for customers.

Full compliance guarantee: The main body of the equipment is made of 316L stainless steel, and all parts in contact with materials are mirror-polished with no dead corners. We offer a complete GMP validation support document package ranging from DQ (Design Validation), IQ (Installation Validation), OQ (Operational Validation) to PQ (Performance Validation) to ensure that customers can smoothly pass the audit.

Intelligent management platform: Equipped with our company's latest "Zhilian Drying" Internet of Things system, customers can view the real-time operation status of the equipment and historical data curves through the central control room or mobile terminals, and generate production reports with one click, achieving paperless and traceable data management.

The complete success of this project is not only another authoritative testament to our company's technical strength, but also a model of how we work hand in hand with our clients to create value.