At the forefront of high-end manufacturing and technological research and development, the requirements for vacuum environments are becoming increasingly strict. Behind every successful project, there is an indispensable stable, efficient and reliable vacuum solution. Our company recently successfully delivered a large-scale customized vacuum unit system to a well-known enterprise in a certain industry, marking a new step forward in our technical strength and project management capabilities in the field of complex vacuum system integration.
Project background and customer challenges
Our client is building a brand-new high-end production line. The core process of this line has put forward almost strict requirements for vacuum degree, pumping speed, system stability and automatic control
The ultimate vacuum requirement is high: it needs to be achieved and maintained in the high vacuum and even ultra-high vacuum range for a long time.
Strong pumping capacity: It is required to evacuate large cavities to the target vacuum degree in a short time to ensure production efficiency.
Extremely stable operation: The production line is required to operate continuously for 7x24 hours without interruption. Any malfunction will cause huge losses.
Intelligent control: It needs to be seamlessly integrated into the customer's central control system to achieve fully automated operation and remote monitoring.
Our customized solutions
In response to the unique demands of the customers, the company formed a dedicated team composed of senior engineers and application experts, conducted in-depth on-site research, and ultimately designed and developed a fully customized vacuum unit solution
Precise unit configuration: We have adopted a main pump combination of "Roots pump + rotary vane pump", supplemented by high-performance cold traps and valves. This configuration not only features an extremely high pumping speed and an extremely low ultimate pressure at the target vacuum degree, but also completely avoids oil contamination, perfectly meeting the cleanliness requirements of the customer's products.
Outstanding core components: The core pumps, key valves and sensors of the unit all adopt international first-line brands, ensuring the long-term reliability and performance consistency of the equipment from the source.
Intelligent control system: We have customized an intelligent control system based on PLC+ human-machine interface (HMI) for our customers. This system is equipped with
One-click automatic start-stop and sequential control simplify operation and prevent misoperation.
Real-time data monitoring and fault early warning: Key parameters (such as temperature, pressure, and current) are fully visible throughout the process, and potential risks can be warned in advance.
Seamless integration interface, easy connection to the customer's DCS system, achieving centralized control and management.
Rigorous factory testing: Before shipment, the entire set of units underwent over 72 hours of continuous full-load simulation operation tests on the company's internal test platform. All performance indicators meet or exceed the design standards, ensuring that the equipment can be quickly put into efficient operation upon arrival at the customer's site.
Project outcomes and customer value
This project has successfully completed the factory acceptance and been smoothly delivered to the customer.
Performance exceeded expectations: Measured data shows that the ultimate vacuum degree of the unit has been increased by 15% compared to the customer's requirements, and the pumping time has been shortened by 20%, significantly enhancing the customer's production efficiency.
Achieving "zero-fault" delivery: With rigorous manufacturing processes and comprehensive factory tests, the equipment passed the acceptance inspection in one go after on-site installation and commissioning, earning high praise from the customer's technical team.
Creating long-term value: This stable and efficient vacuum unit has become the "powerful heart" of the customer's new production line, providing a solid guarantee for them to seize market opportunities and produce cutting-edge products.