Empowering the Power Sector with Static Mixers: An Efficient, Reliable, and Energy-Saving Smart Mixing Solution
Amid accelerating efforts toward China’s “dual carbon” goals and ongoing optimization of the energy mix, the power industry faces increasingly stringent demands for production efficiency, operational stability, and environmental performance. As a critical auxiliary system, mixing equipment plays an indispensable role in flue gas desulfurization (FGD) and denitrification, fly ash handling, chemical water treatment, and other key processes.
Tailored to the unique operating conditions and rigorous standards of the power sector, our self-developed static mixing equipment—thanks to its outstanding performance and innovative design—has become the preferred solution for numerous power plants seeking to enhance operational efficiency and reduce maintenance costs.
What Is a Static Mixer?
A static mixer is a highly efficient device that achieves uniform blending without external power. It relies solely on the kinetic energy of the flowing fluid. Inside the unit, precision-engineered flow-diverting elements split, rotate, and recombine the media as they pass through, enabling rapid and homogeneous mixing. Compared to conventional dynamic agitators, static mixers feature simpler construction, easier maintenance, lower energy consumption, and are especially well-suited for continuous, high-flow industrial applications.
Why Do Power Plants Choose Our Static Mixers?
✅ Zero Energy Consumption – Supporting Green Power Generation
With no motors or moving parts, our static mixers operate entirely on fluid flow—achieving true “zero electricity consumption.” This significantly reduces operating costs and aligns perfectly with national strategies for green, low-carbon development.
✅ High Reliability – Ensuring Continuous, Stable Operation
The fully enclosed, wear-free design minimizes failure rates and unplanned downtime. Even under harsh conditions—such as high temperature, high humidity, or heavy dust—the equipment delivers consistent performance, ensuring precise and uniform blending of critical reagents like desulfurization agents, lime slurry, and flocculants.
✅ Modular Design – Simple Installation & Maintenance
Equipped with flanged or quick-connect fittings, our mixers integrate seamlessly into existing pipeline systems—requiring no civil works or complex retrofits. With virtually maintenance-free operation, they substantially cut labor and spare parts expenses.
✅ High Mixing Efficiency – Enhancing Process Accuracy
Field tests confirm that our static mixers achieve over 95% homogeneity within just 1–3 seconds. This prevents issues like localized over-concentration or incomplete reactions, thereby improving FGD/denitrification efficiency, extending downstream equipment life, and reducing secondary pollution.
✅ Customized Solutions – Adaptable to Diverse Applications
Whether it’s limestone-gypsum wet FGD in coal-fired power plants, SCR reagent injection in gas-fired facilities, or coagulant dosing in water treatment systems, we offer tailored designs based on your specific flow rates, media properties, and spatial constraints.
Choose Us for Efficiency, Reliability, and Sustainability!
With over a decade of expertise in fluid mixing technology, we remain committed to customer-centric innovation. For the power industry, we continue delivering high-performance, application-specific static mixing solutions—helping you build smarter, greener, and more efficient modern power plants.