Vacuum Resin Impregnation Equipment Successfully Delivered to Turkey, Empowering Manufacturing Upgrade
Recently, a high-performance vacuum resin impregnation equipment customized for a leading Turkish motor manufacturer has completed all tests and acceptance procedures, and was successfully delivered and put into operation at the client's factory. The smooth commissioning of this equipment has significantly enhanced the insulation performance and production efficiency of the client's products, providing strong support for their competition in the high-end market.
Client Background & Challenges
The client is a well-known European industrial motor supplier, whose products are widely used in the automotive, energy, and heavy machinery sectors. As market demands for product reliability continue to rise, their existing production process faced bottlenecks:
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Semi-automated impregnation was inefficient, making product consistency difficult to ensure;
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Traditional techniques failed to completely eliminate air bubbles within windings, affecting insulation lifespan;
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There was an urgent need for automation upgrades to meet growing demand for high-quality orders.
Customized Solution
To address the client's pain points, we provided a tailor-made fully automatic vacuum resin impregnation system:
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High-Level Automation: Integrated robotic loading/unloading, automatic ratio dosing, precise temperature control, and multi-stage programmable pressure control, enabling "one-touch" operation and minimizing manual intervention.
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Advanced Impregnation Process: Utilized multi-stage vacuum degassing and programmed pressure curing technology to ensure thorough resin penetration, uniform distribution, and complete elimination of bubbles.
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Energy-Efficient & Eco-Friendly Design: Built-in solvent recovery and efficient thermal cycling systems significantly reduce energy consumption and volatile losses, complying with EU environmental standards.
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Intelligent Monitoring: Equipped with an IoT data acquisition platform, enabling remote real-time monitoring of operational status, process parameters, and production data for easier maintenance and process optimization.
Project Results
After delivery, the equipment has been operating stably, exceeding expectations in all key metrics:
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Production efficiency improved by approximately 35%, enabling continuous and stable operation;
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Product insulation performance significantly enhanced, with winding fill rate ≥99% and a substantial decrease in defect rates;
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Automated operation reduced dependency on skilled labor, and the client's team quickly mastered equipment usage.
This collaboration has laid a foundation for the client's high-end manufacturing capabilities and reaffirms our technical expertise and service competence in providing reliable solutions within the specialized industrial equipment sector.