In modern industrial operations, lubricating oils, hydraulic fluids, transformer oils, and other industrial-grade oils act as the “lifeblood” of critical machinery—ensuring system stability and extending equipment lifespan. However, over time, contaminants such as moisture, gases, particulates, and oxidation byproducts inevitably infiltrate the oil. This rapid degradation of oil performance leads to accelerated wear, increased energy consumption, frequent failures, and even unplanned downtime—resulting in significant financial losses.
How can “fatigued” oil be revitalized?
The answer lies in vacuum oil treatment technology
Why Traditional Filtration Falls Short
Many facilities still rely on basic mechanical filtration or centrifugal separation. Yet these methods cannot effectively remove dissolved water, micro-bubbles, or sub-micron contaminants. Research shows that:
- Just 0.02% water content can reduce bearing life by more than 50%;
- Trace amounts of air accelerate oil oxidation, forming sludge and acidic compounds;
- Particles smaller than 10 microns are the “invisible killers” behind servo valve and precision pump failures.
Truly effective oil purification demands a smarter, more comprehensive solution.
Our Vacuum Oil Treatment Equipment: Beyond Cleaning—True Oil Regeneration
We specialize in the R&D and manufacturing of high-performance vacuum oil treatment equipment, integrating multi-stage purification processes with intelligent control systems to deliver end-to-end oil maintenance solutions for industries including power generation, metallurgy, chemical processing, marine, wind energy, and general manufacturing.
Key Advantages & Highlights:
1. Deep Dehydration & Degassing – Moisture Reduced to ≤5 ppm
Utilizing a three-stage flash evaporation + high-vacuum separation system, our equipment rapidly removes free water, emulsified water, and dissolved moisture at low temperatures, while eliminating over 99% of dissolved gases—significantly slowing oil aging.
2. Multi-Stage Precision Filtration – Captures Sub-Micron Contaminants
Equipped with high-efficiency filters (Beta ratio ≥1000), our system effectively removes solid particles, metal shavings, fibers, and sludge down to 1 micron or less, meeting or exceeding NAS 1638 Class 5 cleanliness standards.
3. Intelligent Control – Safe, Reliable, and Unattended Operation
Features a PLC-based fully automatic control system that continuously monitors vacuum level, temperature, pressure, and oil level. Automatic alarms and shutdowns activate upon anomalies. Remote monitoring and data logging capabilities support smart factory integration.
4. Energy-Efficient & Eco-Friendly – Lowers Total Cost of Ownership
Extends oil service life by 3–5 times, reduces hazardous waste oil disposal, and restores key oil properties in a single treatment cycle—eliminating recurring costs from frequent oil changes, storage, and handling.
5. Modular Design – Adaptable to Diverse Oils & Applications
Whether it’s transformer insulating oil, turbine oil, hydraulic fluid, gear oil, or fire-resistant fluids (e.g., phosphate esters), we offer customized configurations—including mobile units, skid-mounted systems, and online bypass models—to suit any operational environment.