The high-end vacuum impregnation equipment was perfectly delivered, empowering customers to upgrade their intelligent manufacturing

Recently, Wuxi FULITE Electromechanical Technology Co., Ltd.. The high-end fully automatic vacuum impregnation production line tailored for a leading aerospace customer in a certain industry has successfully completed the factory acceptance test (FAT) and achieved perfect shipment. The successful completion of this project not only serves as another powerful testament to our company's profound strength in the field of special process equipment, but also sets a model for us to work hand in hand with our clients to create value.

The high standards and strict requirements of customers

This client is a leading enterprise in the industry, and it has put forward extremely strict requirements for the stability of production equipment, impregnation accuracy and the degree of automation

High-precision control: It is required that the control of key process parameters such as vacuum degree, pressure maintenance, resin temperature and liquid injection volume reach the top level in the industry to ensure the consistency and reliability of product impregnation.

Fully automated process: It is necessary to achieve full-process automation from material loading, impregnation, paint dripping, curing to material discharging, minimizing manual intervention and enhancing production efficiency to the greatest extent.

The tight delivery schedule: The construction period of the customer's new production line is tight, which poses a huge challenge to the design, manufacturing and commissioning cycle of the equipment.

Solution: Tailor-made, technical breakthroughs

In response to the complex demands of our clients, our technical team promptly formed a project task force composed of senior mechanical engineers, electrical automation experts and software engineers. We conducted an in-depth analysis of the customer's process and provided a comprehensive customized solution

Modular intelligent design: Adopting a modular design concept, the vacuum system, pressure impregnation system, paint drop recovery system, curing system, etc. are highly integrated. This not only ensures the stable operation of the equipment but also facilitates future maintenance and upgrades. The core components all adopt international first-line brands to ensure the quality of the equipment from the source.

Advanced intelligent control system: Equipped with the SCADA (Data Acquisition and Monitoring Control System) independently developed by our company, it has achieved real-time monitoring, data recording and process formula management of the entire impregnation process. Customers can easily invoke the impregnation schemes of different products through the touch screen, achieving "one-click" operation.

Efficient project management: The project team has formulated a detailed project plan and adopted concurrent engineering methods, ensuring seamless connection among design, procurement, production and assembly. Hold project progress meetings with clients every week to maintain information transparency and ensure that the project is always advancing efficiently on the planned track.

Perfect delivery: Smooth transition from "manufacturing" to "intelligent manufacturing"

After months of meticulous refinement and unremitting efforts by the project team, the equipment entered the factory acceptance stage as scheduled. Under the on-site witness of the customer representative, all performance indicators of the equipment exceeded the contractual agreement, and it operated smoothly and stably, earning high praise from the customer.

We highly appreciate the professional spirit and efficient execution ability of our company's team. The project leader of the client stated, "From the design of the solution to the final acceptance, the entire process was smoothly communicated. They truly understood our needs and provided a solution far exceeding expectations." The punctual and perfect delivery of this equipment has laid a solid foundation for the smooth commissioning of our new production line.

On the day of shipment, under the witness of the customer representative, the equipment was finally cleaned, protected and fixed, and then smoothly hoisted onto the transport vehicle. Looking at this "masterpiece of craftsmanship" that embodies the efforts of both teams being successfully dispatched, the project leader of the client sincerely expressed: The professional level and responsible attitude demonstrated by Wuxi FULITE Electromechanical Technology Co., Ltd. are deeply impressive. It can be seen from the details that you are committed to quality. We are fully confident in the subsequent equipment installation, commissioning and long-term cooperation!"

With the equipment steadily loaded into the freight vehicle, it marks the successful completion of this cooperation at a certain stage. But this is not the end; rather, it marks the beginning of in-depth cooperation. Our company's after-sales engineer team is all set and will head to the customer's site to provide professional installation, commissioning and training services, ensuring that the equipment can be put into production quickly and create value.

In the future, we will continue to uphold the spirit of innovation, providing global customers with outstanding vacuum impregnation and various industrial equipment solutions with more advanced technology, more reliable quality and more perfect service, and become your most trustworthy partner.