In industries such as textiles, composite materials, and chemicals, heat setting tanks are key equipment for product setting, heat treatment, and drying. However, the traditional hot air circulation drying method often faces many challenges: high energy consumption, low efficiency, uneven heating leading to unstable product quality, and even possible impact on material performance due to high-temperature oxidation.
Solve the bottleneck of traditional heat setting and achieve perfect drying that is highly efficient, uniform and low energy consumption
I. Pain Point Analysis: Limitations of Traditional Heat Setting Tank Drying
Low efficiency and huge energy consumption: Relying on the convection and conduction of hot air, heat is lost quickly. To reach the set temperature, a large amount of energy is consumed, and the drying cycle is long.
Uneven heating and unstable quality: There are temperature dead zones inside the tank, which can easily cause some parts of the product to be overly dry while others are not completely dry, affecting the consistency and pass rate of the finished product.
High-temperature risk, material damage: For some heat-sensitive materials (such as certain polymer materials and precision textiles), high-temperature environments may cause yellowing, oxidation or a decline in physical properties.
Ii. Solution: Vacuum drying Equipment + heat setting tank = Perfect synergy
Combining vacuum drying equipment with your heat setting tank system is not merely a simple stacking of devices, but a comprehensive upgrade of the process. The core principle lies in the fact that in a vacuum environment, the boiling point of water drops significantly.
This means that we can make the moisture evaporate rapidly without extremely high temperatures, thus achieving rapid and gentle drying.
Three, four core advantages, creating visible value for customers
Vacuum drying saves energy, and the energy consumption of the heat setting tank is reduced
The vacuum environment significantly reduces the energy consumption for water evaporation, requiring only a fraction of the heat used in traditional methods. At the same time, the drying cycle has been significantly shortened, directly saving you considerable electricity or steam costs.
2. Revolution in drying uniformity, outstanding product quality
In a vacuum environment, heat is evenly transferred to the interior of the material through conduction, completely eliminating temperature dead zones. Ensure that each of your products achieves a consistent drying and shaping effect from the inside out, significantly increasing the rate of superior products.
3. Low-temperature process to protect heat-sensitive materials
It can achieve rapid drying at a low temperature of 40℃ to 60℃, effectively avoiding problems such as material oxidation, yellowing and embrittlement caused by high temperatures. It is particularly suitable for temperature-sensitive products such as high-end textiles, carbon fiber prepregs and pharmaceutical intermediates.
4. High degree of automation, environmentally friendly and safe
The entire system can achieve fully automatic control, precisely controlling vacuum degree, temperature and drying time, reducing human error. Meanwhile, the closed-loop circulation system avoids direct exhaust gas discharge, making it more environmentally friendly and providing a safer and more comfortable working environment.
Iv. Application of Vacuum Drying Equipment
Our vacuum drying equipment can be perfectly adapted to the heat setting tanks for handling the following materials:
Textile industry: Shaping and drying of filament cakes and bobbins of chemical fibers such as polyester, nylon and spandex.
Curing and drying of composite materials: carbon fiber prepregs, glass fiber products, brake pads, etc.
Chemical industry: Drying of catalysts, molecular sieves, resins, and powder raw materials.
New energy: Drying treatment of battery separators and electrode materials.
Choosing us means choosing the dual guarantee of technology and value,We are not only the manufacturer of vacuum drying equipment, but also your partner for process upgrading.