Vacuum mixing degassing equipment: The "all-rounder" Empowering process upgrades in multiple industries
In modern industrial production that pursues high quality and high efficiency, how to effectively remove air bubbles from materials and achieve uniform and dense mixing is a common challenge faced by many industries. Vacuum mixing and degassing equipment is precisely the key technology to solve this problem. With its unique working principle and outstanding performance, it is quietly becoming the "unsung hero" in numerous fields ranging from high-tech electronics to daily consumer goods.
Why is "vacuum" so important?
Imagine shaking a bottle of honey vigorously; the inside will be filled with bubbles that are hard to eliminate. The traditional stirring method is exactly like this: it can only "break up" the bubbles but cannot "eradicate" them. The vacuum mixing and deaeration machine creates a highly vacuum environment in a closed container, significantly reducing the boiling point of the liquid, causing the volatile components such as air and moisture dissolved in the material to rapidly expand, break and be extracted.
Advantages of vacuum mixing degassing equipment
Ultimate uniformity: Obtain a homogeneous mixture free of bubbles and voids.
Enhance quality: Significantly reduce product defects such as pinholes, dark spots, and delamination.
Enhanced performance: Improve the final physical, chemical and electrical properties of materials.
Improve efficiency: Integrate mixing and deaeration to shorten the process flow.
So, in which industries has this "all-round player" shone brightly?
Wide application: Unveiling the cross-border Stage of Vacuum Mixing Degassing Equipment
1. Electronics and semiconductor industry
In this field where precision requirements are almost exacting, any tiny bubble is fatal.
Chip packaging: It is used for the mixing and degassing of epoxy encapsulation (EMC) and Underfill (Underfill) to ensure defect-free packaging and guarantee the long-term reliability of the chip.
Conductive/thermal conductive materials: In the preparation of materials such as silver paste and silicone grease, removing bubbles can ensure the uniformity and stability of their electrical/thermal conductivity.
Display and touch control: OCA optical adhesives, polarizing film adhesives, etc. must be strictly degassed before coating to avoid adverse phenomena such as bubbles and rainbow patterns on the screen.
2. New energy and lithium Battery manufacturing
The energy density and safety of power batteries are the core pursuits of the industry.
Electrode slurry preparation: Vacuum stirring and degassing of the positive and negative electrode slurries can ensure the uniform distribution of active substances, conductive agents and binders, eliminate bubbles during coating, and directly enhance the battery's capacity, cycle life and safety.
3. Fine chemicals and adhesive industry
The stability and appearance of a product determine its market competitiveness.
High-end adhesives: AB glue, epoxy resin glue, polyurethane glue, etc. Defoaming can prevent the formation of bubbles after curing, ensuring the bonding strength and aesthetic appearance.
Sealants and potting compounds: They are used for potting protection of electronic components. Bubble-free compounds can provide better insulation and protective performance.
4. Pharmaceutical and medical device industry
It concerns life and health, and has extremely high requirements for purity and uniformity.
Pharmaceutical preparations: Mix the liquid medicine evenly, remove dissolved oxygen, and extend the shelf life of the medicine.
Medical gels and reagents: Ensure the uniform texture and stable performance of products such as dental impression materials, ultrasonic coupling agents, and diagnostic reagents.
Biomaterials: In the preparation of materials such as tissue engineering scaffolds, defoaming is a key step.
5. Food and cosmetics industry
It directly affects consumers' sensory experience and the grade of the product.
High-end sauces and candies: Make the taste of chocolate, jam, condiments, etc. smoother and the texture more delicate.
Skin care products and cosmetics: Remove bubbles from essence, lotion and foundation to enhance the appearance texture and usage experience of the products.
6. Scientific research and new materials development
In the research and development and preparation of cutting-edge fields such as carbon fiber composite materials, ceramic slurries, and special coatings, vacuum mixing and deaeration equipment is an essential tool to ensure the accuracy of experimental data and the compliance of material performance.
Choose us and infuse your craftsmanship with "high purity" value
Whether it is to enhance the quality of existing products or to overcome the research and development bottlenecks of new materials, an efficient and stable vacuum mixing and degassing equipment is an indispensable partner for you. Our equipment, with its exquisite craftsmanship, reliable vacuum system and intelligent control technology, is committed to providing customers with one-stop mixing and degassing solutions.