In the field of high-end equipment manufacturing, the success of every project is not merely the delivery of equipment, but also the fulfillment of a commitment, a verification of strength, and a brand-new starting point for a win-win relationship. Recently, the fully automatic high-precision vacuum oil injection system customized for a leading customer in a certain industry has successfully completed the factory acceptance and achieved perfect shipment. This milestone once again demonstrates our outstanding capabilities and unremitting pursuit in the field of special equipment manufacturing.
Challenge: The high standards of our clients are our starting line
The client is a leading enterprise in the industry and has put forward almost strict requirements for the key link in its production process - the treatment and injection of insulating oil for transformers and power capacitors:
Extremely high vacuum degree and stability: Ensure that the insulating oil is free of water and gas, guaranteeing the reliability of the equipment's lifelong operation.
Injection accuracy reaches the PPM level: Precise control at the microliter level is required to eliminate any waste or deviation.
Full automation integration: It is necessary to seamlessly connect with the customer's existing intelligent production line to achieve "unmanned" operation.
Tight delivery schedule: The project is time-pressured and task-intensive, and must be delivered on time or even ahead of schedule to meet the overall project progress of the client.
Response: Tailor-made, breaking through with technological strength
We promptly formed a special task force composed of senior engineers, project managers and technical experts to deeply analyze the customer's needs and provided them with a one-stop vacuum oil injection solution
Core technological innovation: By adopting our independently developed multi-stage Roots vacuum system, we can achieve and stably maintain an extremely high vacuum environment in a short time, far exceeding industry standards. In combination with high-precision metering pumps and servo control systems, it has achieved stepless and precise regulation of the oil injection speed and volume.
Intelligent control: Equipped with our latest industrial-grade PLC and HMI human-machine interface, the device features one-click start and stop, parameter memory, self-diagnosis of faults, data traceability and other functions, perfectly meeting the customers' demands for "Industry 4.0" intelligent factories.
Lean production and quality control: From the global procurement of core components to the process control of every soldering point, we adhere to the ISO9001 quality management system. Before leaving the factory, the equipment undergoes continuous stability tests lasting for hundreds of hours to ensure its "zero-defect" delivery.
Seamless project collaboration: We have established an efficient communication mechanism with the client's team, held regular project progress meetings, and transparently displayed every link, allowing the client to participate throughout the process and feel at ease.